Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions

Batteries and Renewable Energy Industry

Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions

Batteries and Renewable Energy Industry

Why Batteries and Renewable Energy Industry needs Mockup?

In the battery and new energy industries, plastic and metal prototype molds effectively enhance product design accuracy, safety, and production efficiency. These molds provide critical support throughout various stages of product development, helping businesses optimize designs, validate technologies, and improve production processes. This ensures that the final product meets expected performance and quality standards in the market.

Benefits

A)☑️ Design Verification and Prototype Development: Prototype molds can be used to create models for design verification before mass production.

B)☑️ Structural Strength and Durability Testing: Using prototype molds for strength and durability tests helps simulate mechanical stress and external impacts, ensuring long-term stability and durability of the equipment.

C)☑️ Enclosure and Sealing Verification: Molds can test the sealing effectiveness of the enclosure, ensuring sufficient protection and extending the equipment’s lifespan.

D)☑️ Packaging and Transportation Testing: Models are used to test packaging and structures to ensure the battery remains undamaged during transportation and effectively withstands external forces.

Batteries and Renewable Energy Industry Mockup Application

1)✅ EV Battery Modules and Lithium Battery Enclosures: Models are used in the design and testing of EV battery modules to ensure structural stability, thermal performance, and safety.

2) ✅ Energy Storage System Enclosures: Models can be used to design and test the strength and heat dissipation of enclosures.

3)✅ Charging Stations and Power Supply Equipment: Models are employed to test the structure to ensure the equipment meets waterproofing, dustproofing, and heat dissipation standards, particularly for outdoor use.

4)✅ Battery Cooling Systems: Models are used in the design of battery cooling systems, especially in large battery modules.

Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions

We help from Prototyping to Production

At IDMockup, we deliver unparalleled speed and efficiency for product prototyping and production. Our on-demand manufacturing skills enable to respond various demands and deliver top-notch manufactured parts quickly.

Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions
1. Inquiry

Provide appropriate quotations and working days based on the needs and 3D drawings, samples and other relevant information provided by the customer.

2. Modification

Production begins after receiving the order. Our professional team will discuss and modify the 3D drawings with the customer.

Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions
3. Production

Transfer the completed processing drawings to the CNC/3D printing machine for molding and monitor the production status

Batteries industry prototypes, energy solutions, precision manufacturing, high-performance components, custom prototypes, advanced technology, battery prototypes, energy innovation, efficient production, tailored solutions
4. Assembly

The finished parts will be surface-modified to the customer-specified appearance, and then assembled into the finished product.

5. Delivery

Package the finished product properly and send it to the customer’s designated destination

Our Manufacturing Services

IDMockup offers top-notch manufacturing capabilities, whether for rapid prototyping or custom production orders. Our self-owned factories and satellite factories are equipped to efficiently produce complex, high-quality parts.

CNC Machining >

Achieve precise and intricate designs through milling, turning, and post-processing techniques, ensuring ideal results for both complex prototypes and functional metal or plastic parts.

Vacuum Casting >

The process of using silicone molds to produce high-quality plastic or rubber parts allows for complex designs and fine detail work. It is an ideal technique for small-batch prototyping or low-volume production.

3D Printing >

Fast and versatile, this method quickly produces complex geometries from various materials, making it ideal for innovative designs.

Rapid Tooling (RT) >

Rapid tooling creates molds for mid-scale production. It offers the advantages of low development costs and short production times, extending the benefits from the R&D stage to the production phase.

Reaction Injection Molding (RIM) >

Injected into the mold under low pressure and shaped, this process is ideal for mid-high-volume complex products. It offers low costs, material versatility, high strength, and cost efficiency, suitable for both plastic and metal.

Electric Discharge Machining (EDM) >

It provides unparalleled precision, capable of cutting complex and hard metal materials, making it ideal for producing intricate and detailed parts.

Investment (Lost-wax) / Sand Casting >

Investment casting excels in precision and detail work, while sand casting is ideal for producing large or simpler-structured parts, offering cost-effectiveness.

Aluminum Extrusion / Die Casting >

Aluminum extrusion and die casting are the keys in manufacturing. Extrusion is ideal for producing long parts, ranging from simple to complex shapes, while die casting is suitable for mass production of high-precision, intricate parts.

3D scanning / Reverse Engineering >

By accurately capturing the physical dimensions and geometry of an object, we can convert the object into a digital model for redesign, modification, or replication.

Basic Assembly and Testing

Simple circuits and assembly are essential in the early stages of product development, providing a reliable foundation for testing, iteration, and transitioning to more complex systems.

Materials & Surface Finishes

Materials

We provide a wide range of materials, including metals, plastics, and composites.

Surface Finishies (Aesthetic Processing)

We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.


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