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Semiconductor Industry

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Semiconductor Industry

Why Semiconductor Industry needs Mockup?

Plastic and metal prototype molds play a crucial role in testing, validation, and supporting production in the semiconductor industry. These advanced tech prototypes help engineers verify the feasibility of designs before production, enhance production efficiency, reduce costs, and ensure the final product’s quality and reliability.

1)☑️ Testing and Validation: Prototype molds are used to create semiconductor equipment prototypes for testing and validating the design of packaging and other electronic components.

2)☑️ Equipment and Fixture Development: Semiconductor production relies on various tools and fixtures for manufacturing, handling, and testing wafers to ensure precise handling of semiconductor components.

3)☑️ Packaging Testing: Molds are used to simulate packaging materials and shapes, testing thermal performance and electrical connection stability and effectively protecting semiconductor components.

4)☑️ Manufacturing Support Tools: Molds can serve as manufacturing aids to ensure precise positioning and operation of components.

Semiconductor Industry Mockup Application

1)✅ IC Packaging Design and Testing: Models are widely used when ensuring that the packaging design effectively protects the chip and enhances its performance.

2)✅ Assembly and Packaging Testing: This ensures that the components fit together accurately, maintaining mechanical stability and reducing deviations and losses during production.

3)✅ Mechanical Stress and Strain Testing: Models can simulate these conditions and predict the components’ lifespan and durability.

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We help from Prototyping to Production

At IDMockup, we deliver unparalleled speed and efficiency for product prototyping and production. Our on-demand manufacturing skills enable us to respond various customer demands and deliver top-notch manufactured parts quickly.

1. Inquiry

Provide appropriate quotations and working days based on the needs and 3D drawings, samples and other relevant information provided by the customer.

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2. Modification

Production begins after receiving the order. Our professional team will discuss and modify the 3D drawings with the customer.

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3. Production

Transfer the completed processing drawings to the CNC/3D printing machine for molding and monitor the production status

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4. Assembly

The finished parts will be surface-modified to the customer-specified appearance, and then assembled into the finished product.

5. Delivery

Package the finished product properly and send it to the customer’s designated destination or deliver it to the customer within the delivery period.

Our Manufacturing Services

IDMockup offers top-notch manufacturing capabilities, whether for rapid prototyping or custom production orders. Our self-owned factories and satellite factories are equipped to efficiently produce complex, high-quality parts.

CNC Machining >

Achieve precise and intricate designs through milling, turning, and post-processing techniques, ensuring ideal results for both complex prototypes and functional metal or plastic parts.

Vacuum Casting >

The process of using silicone molds to produce high-quality plastic or rubber parts allows for complex designs and fine detail work. It is an ideal technique for small-batch prototyping or low-volume production.

3D Printing >

Fast and versatile, this method quickly produces complex geometries from various materials, making it ideal for innovative designs.

Rapid Tooling (RT) >

Rapid tooling creates molds for mid-scale production. It offers the advantages of low development costs and short production times, extending the benefits from the R&D stage to the production phase.

Reaction Injection Molding (RIM) >

Injected into the mold under low pressure and shaped, this process is ideal for mid-high-volume complex products. It offers low costs, material versatility, high strength, and cost efficiency, suitable for both plastic and metal.

Electric Discharge Machining (EDM) >

It provides unparalleled precision, capable of cutting complex and hard metal materials, making it ideal for producing intricate and detailed parts.

Investment (Lost-wax) / Sand Casting >

Investment casting excels in precision and detail work, while sand casting is ideal for producing large or simpler-structured parts, offering cost-effectiveness.

Aluminum Extrusion / Die Casting >

Aluminum extrusion and die casting are the keys in manufacturing. Extrusion is ideal for producing long parts, ranging from simple to complex shapes, while die casting is suitable for mass production of high-precision, intricate parts.

3D scanning / Reverse Engineering >

By accurately capturing the physical dimensions and geometry of an object, we can convert the object into a digital model for redesign, modification, or replication.

Basic Assembly and Testing

Simple circuits and assembly are essential in the early stages of product development, providing a reliable foundation for testing, iteration, and transitioning to more complex systems.

Materials & Surface Finishes

Materials

We provide a wide range of materials, including metals, plastics, and composites.

Surface Finishies (Aesthetic Processing)

We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.


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