Designed for customized parts processing
Vacuum casting is a specialized technique that uses precise silicone molds made from a 3D-printed or CNC-machined master model, often referred to as silicone molding or soft tooling. This method involves casting polyurethane (PU) parts under vacuum conditions, ensuring bubble-free production and accurate reproduction of fine details with minimal tolerance deviations. Compared to CNC machining, vacuum casting is faster and more cost-effective for producing multiple identical parts.
Our silicone molding services can be customized to meet client needs, including specific color requirements during the molding process. We can also integrate other components into the mold (e.g., rubber over plastic or soft material over hard material) to enhance the product’s quality and feel.
Advantages of the Process:
a)⚡ High Precision: Achieves fine surface detail, replicating the aesthetic quality of injection-molded parts.
b)⚡ Cost Efficiency: Minimizes the time and cost of traditional manufacturing processes, accelerating the product development cycle, making it ideal for small-batch production.
c)⚡ Versatility: Supports a wide range of materials, colors, and surface finishes, catering to customer customization needs.
Scope of Services
We create realistic product models or prototypes based on customer-provided requirements and drawings. These models accurately replicate the intended design, allowing for detailed evaluation and testing before moving to mass production.
We can achieve small-scale batch production of identical parts, with the master mold having a lifespan of producing 20 to 30 pieces.
We provide just-in-time production based on customer needs, minimizing storage and inventory costs. This approach ensures efficient production while reducing overhead related to warehousing and excess stock.
Basic Processing Materials
Plastics
Rubber is valued for its flexibility and shock-absorbing properties, making it ideal for products like seals or gaskets that need to withstand continuous bending and pressure. We can also adjust the hardness of the rubber to meet specific requirements.
ABS is strong, durable, and offers good heat resistance and impact resistance, making it a preferred plastic for general parts and consumer products.
PA (Nylon) is widely used, strong, and wear-resistant, making it ideal for gears, bearings, and other high-wear surfaces.
PC (Polycarbonate) is highly durable, offering excellent impact resistance and good transparency.
PMMA (Acrylic) is renowned for its crystal-clear transparency and excellent weather resistance.
PP (Polypropylene) is tough and offers excellent chemical resistance, making it commonly used in parts and packaging that come into contact with chemical solvents.
Material Properties and Surface Options
We provide a wide range of materials, including metals, plastics, and composites.
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Applied Industries
IDMockup offers top-notch manufacturing capabilities, whether for rapid prototyping or custom production orders. Our self-owned factories and satellite factories are equipped to efficiently produce complex, high-quality parts.
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